Daini na aten hta, muk tawng hpaga lam hta, n bung ai shingjawng ai lam ni law wa ai aten hta, muk tawng law malawng gaw, kadai wa manu kaji ai hku mam mari la lu na ngu ai hpe naw shingjawng nga ai aten, ningbaw ningla company hpung langai mi gaw, "technology-driven profitability" ngu ai lam de atsin sha galai mat wa sai. Shanhte gaw nsam garan ai ni hpe nsam garan ai zawn sha n sawn mat sai, dampening system ni hpe mung hka htung ni zawn sha n sawn mat sai.
Hpaji hparat hpaji ningnan ni a majaw lu la ai akyu ni gaw, rawt jat galu kaba wa ai hka htung ni hte prat dep n rai sai hka htung ni a lapran na akyu garan ginhka ai lam hpe grau kaba wa shangun nga ai. Lahta na hpaji masa masum-nsam garan ginhka ai ni hpe "downgraded lang ai", hkra machyi ai lam hpe garan ginhka ai ni a process innovation, hte hpaji rawng ai online hka lim ai hpe hkang ai-ya aten hta galaw mai ai atsam rawng dik htum-ni hpe jat ya lu ai ladat ni hpe madi madun nga ai.
1. Color Sorter ni hpe "Downgraded Use": "N san seng ai hpe yeng seng kau ai" kaw nna "Grading" de manu rawt jat wa ai lam.
Hkaulan mam htu ai ni law malawng gaw, nsam garan ai ni hpe bungli langai sha galaw ai ngu naw hkam la ma ai: "-nsam hte n-gun n rawng ai kernel ni hpe shaw kau ai." Raitim, ya aten na madung brands ni a optical resolution hte algorithm galaw ai atsam gaw, asan sha nga ai nsam- hpe madung tawn nna garan ginhka ra ai lam ni hpe grau nna lai mat wa sai.
"Downgraded lang ai" ngu ai gaw hpa rai ta?
Ndai gaw npu-grade jak ni hpe lang ai ngu ai n re. De a malai, lachyum gaw .n-gun ja ai-htuk manu ai nsam garan ginhka ai jak ni-shawng nnan e premium hkaulan mam (sh) laksan mam garan ginhka ai -npu de mam hpe jasan jaseng ai a shawng daw hte lapran daw de du hkra galaw da ai hpe jai lang ai, htunghking san seng ai arung arai ni a atsam hta lai nna grau nna gram lajang da ai "material grading" bungli ni hpe galaw ai.
Tatut jai lang mai ai hpaji jaw ga masum:
1. Yaw shada tawn da ai mam hpe kayau na matu "Vitreous/Floury" Texture hku nna masat da ai
Grayscale hpe chye ginhka ai hpaji hpe jai lang nna, nsam garan ginhka ai ni gaw, endosperm nsam (hard vitreous vs. soft floury) hpe madung tawn nna, mam langai sha hpe aten dep garan ginhka lu ai. Hka ja ai mam gaw gluten law ai -muk tawng a matu long-flow system de sa nna, hkaulan mam n-gun n law ai -gluten (sh) pastry muk a matu kadun ai-flow system de sa ai.
Akyu ara:"Mam batch langai, hka htung lahkawng, multi-grade products" hpe garan ginhka ai raw material silo lahkawng n ra ai sha, n-gun rawng ai hku galaw shapraw lu na matu. Dai product premium atsam gaw grai jat wa ai.
2. "N-gun n rawng ai Kernel ni hpe yeng seng kau na matu" shawng lam kaw nna shang lawm ai lam" galaw na.
Htunghking hku lang ai san seng ai arung arai ni (scourers hte destoners zawn re ai ni) gaw, n-gun yawm mat ai, nli tum-hten za mat ai, n-gun yawm mat ai nli tum ni hpe shaw kau lu ai atsam grai n law ai. Scourer a hpang hte tempering garai n galaw shi yang, nsam garan ginhka ai hpe tawn da nna, dual-channel chye na ai lam (shape hte color) hpe lang nna, ndai "n kaja ai genes" ni hpe hkrak hkrak garan ginhka lu na re.
Akyu ara:Hkaulan mam n-gun hpe 0.05%–0.1% daram hkrak hkra shayawm ya lu ai, hkaulan mam hpraw ai hpe grau kaja hkra galaw ya lu ai, hpang na hkaulan mam hpe hka ja ai shaloi, n kaja ai-quality hkaulan mam kaw na pru wa ai bran specks ni hpe grai shayawm ya lu ai.
3. Refeed System a matu "San seng ai"
Bran htum hkra galaw ai ni hte bran dusters ni kaw na bran lawm ai muk tawng hpe lahkawng lang ngu na garan ginhka na matu color sorter hpe lang nna, shingbyi nga ai endosperm particles ni hpe bai lu la nna, muk tawng hka htung de hkrak bai nhtang wa shangun u.
Akyu ara:Hkaulan mam hpe 1%–2% jat bang na. Ndai gaw "zero cost" (n law htum wan n-gun hte nbung hpe n-gun n law ai sha jat bang ai) hta san seng ai akyu rawt jat lam rai nga ai.
2. Impact Detacher: "Karum shingtau ai arung arai" kaw nna "Quality Lever" de du hkra galaw ai.
Moi na hkaulan mam htu ai jak law law gaw, hkaulan mam arung arai ni hpe garan kachyan na matu, htunghking bran finishers (sh) rotary sieves ni hpe naw lang nga ma ai, impact detacher gaw "n-gun ja ai garan kachyan ai jak" sha re ngu kam ma ai. Raitim, dai ni na aten na milling hpaji hta, impact detacher a lit gaw katsi katsang sha rawt jat wa sai.
Npawt tara ningnan:
-prat nnan na hkrat sum ai jak ni gaw, roller htu ngut ai hpang, n-gun kaba ai -lawan ai rotor (100–120 m/s du hkra peripheral speed) hpe lang nna, roller htu ngut ai hpang, n-gun n-gun hpe kalang ta n-gun jaw ai.
Process manu gaw "garan garan ai" hta grau nna tsan ai de sa wa ai:
Atik anang Sieving karum shingtau ai lam:Hkrum hkrat ai hpang, dai arai gaw grau n-gun ja nna, grau n-gun ja wa ai. Plansifter de shang wa ai shaloi, sifting galaw ai atsam gaw 15%–20% jat wa lu nna, mesh size hpe shayawm ya lu ai (sh) screen galai ai aten hpe galu shangun lu ai.
Hkamja lam hpe hkang lu ai Starch hkra machyi ai lam:Moderate impact gaw hkra machyi ai starch hpe jat ya lu ai (5%–8% lapran hta hkang lu ai), dai gaw hka law law hkam la lu ai hte fermentation galaw ai lam ra ai muk tawng zawn re ai arung arai ni a matu ahkyak ai.Ahkyak ai gaw galai shai ai-hpang lang lawan ai hpe hkang ai hta nga ai-Starch hkra machyi ai lam hpe jat ya na matu, n-gun ja ai mam a matu lawan ai lam hpe jat ya nna, muk tawng n-gun hpe makawp maga na matu, mam n-gun ja ai a matu lawan ai lam hpe shayawm ya ai.
Tatut jai lang mai ai hpaji jaw ga:1M hte 2M (reduction rolls) a lawu de variable-frequency impact detachers ni hpe jung da nna, hka htung a ya na signal hte matut mahkai nna, jawm hkang lu na matu-hpaji rawng ai hku galai shai lu ai "n-gun grau law ai malu masha a matu grau lawan ai, malu masha n law ai a matu grau lawan ai," over{4 grinding hpe koi ai}.
3. Hpaji rawng ai Online hka hpe hkang ai ladat: "Lata-Hka hpe hkam sha ai" prat hta lai nna hkawm sa wa ai
Tempering moisture hpe hkang lu ai shara gaw, muk tawng ni hta loi dik htum "atsin sha sum mat ai" shara re. Grai n law ai hka gaw, shaw la ai lam hpe shayawm ya ai; grai law ai hka gaw sifting galaw na matu yak hkak shangun nna gelatinization byin wa na hkrit tsang hpa byin shangun ai. Htunghking hku nna hka valve ni hpe lata hte gram lajang ai gaw hkying hkum law law na hkra lag nga ai rai nna, raw material moisture hta tengman ai- aten galai shai ai lam ni hpe asan sha n mai htang ai.
System Hkrang hte Tara:
Hkum tsup ai online hka lim ai hpe hkang ai ladat hta, .a makau -infrared (NIR) hka n-gun hpe shadawn ai (pre-grinding hpe shawng sawk sagawn ai) + microwave online hka n-gun hpe shadawn ai (hpang -tempering hpe sawk sagawn ai) + PLC hpe pat da ai-loop hpe hkang ai ladat + galai shai ai-hka n-gun hpe hkang ai lawan ai {{8}mp} hka hpe hkang ai.
Madung Akyu ni-Hka hpe hkye la ai hta grau nna:
| Akyu ara masa | Htunghking Ladat | Hpaji rawng ai hku hkang ai | Mashadawn ai jahpan akyu ara |
| Shaw la ai lam | Hka jat bang ai mahkrum madup, galai shai ai ±0.5% | ±0.2% laman hta yaw shada ai hka hpe hkrak hkrak hkang lu ai | 2019 ning hta htu shaw ai lam hpe ngang grin hkra galaw na.0.5%–1% |
| N-gun jai lang ai lam | Grai n law ai hka gaw grinding power hpe jat ya ai | Kaja dik ai hka gaw htu ai hpe shayawm kau ya ai | Ton mi hta n-gun lang ai hpe 1000 hte shayawm kau na.3%–5% |
| Arung arai ni a prat | Hkring ai grinding gaw roll wear hpe lawan shangun ai | Tengman ai hku hka ja ai gaw magri shingjawng ai lam hpe shayawm ya ai | Roll fluting shingjawng ai aten hpe 1000 hku nna jat ya u.10%–15% |
| Ngang grin ai lam | Lab hta ayan chyam dinglik nna shift langai hta galai shai ra ai | Hkum tsup ai hku pat da ai-loop hpe 24/7 hkang lu ai. | Shinggyim masha a shut ai lam hpe yeng seng kau na; batch- kaw nna-batch n bung ai lam hpe grai shatsaw ya ai |
Madung galaw sa wa na matu hpaji jaw ga:
Blending bin ni hta nga ai hka lwi ai shadawn shadang hte hkang zing ai ladat hpe matut mahkai na matu sadi u. Blending ratio galai shai wa ai shaloi, dai system gaw hka lwi ai lam yawng hpe shi hkrai shi tau hkrau tsun dan nna, hka jat bang ai lam hpe tau hkrau gram lajang ya ai majaw, "feedforward + feedback" compound hkang ai lam hpe lu la nna, lag hpe tsep kawp yeng seng kau ya lu ai.
Ngut nna tsun ga nga yang, "Downgraded Use" hpe "Downgraded Idleness" byin hkra hkum galaw.
Hpaji rawng ai arung arai ni hpe mari ai gaw shawng nnan na lahkam sha re. Hpaji hparat hpaji ningnan a tengman ai madung lam gaw, "dimensionality reduction" ngu ai akyu hpe lu la na matu, htap htuk dik ai process point ni hta arung arai ni hpe tawn da ai lam hta rai nga ai. Color sorter gaw nlung ni hpe lata la na matu sha n re; impact detacher ngu ai gaw, shinggrup ai rotor langai sha n rai; online moisture control gaw asan sha nga ai hka htung langai sha n re-shanhte gaw raw material galai shai ai lam hpe hkam sharang lu na matu, product quality hpe grau kaja hkra galaw lu na matu, na a shingjawng manang ni a margin hpe shinggrup kau lu na matu zai ladat laknak ni rai nga ai.
Low-end assembly shop ni gaw "kaja ai" ngu ai myit masa hte manu kaji ai hpe naw shingjawng nga ai aten, na a hkaulan mam-ndai hpaji masa ni hpe kayau kaya hpawng de ai hku nna-mam langai sha kaw na manu grau tsaw ai hpe shaw la nga sai. Ndai gaw hpaji masa hte akyu hpe matut mahkai ya ai tengman ai formula rai nga ai.
